DTF Gang Sheet Order

DTF transfers, or Direct-to-Film transfers, are a type of printing method used to create vibrant and detailed designs for various surfaces, especially textiles. In the DTF process, designs are printed onto a transfer film using specialized DTF inks and then transferred onto the desired substrate using heat and pressure. The transfer film acts as a carrier for the ink, allowing it to adhere to the surface when heat is applied. This method offers versatility in customization, as DTF transfers can be applied to different materials like cotton, polyester, blends, leather, denim, nylon, and more. DTF transfers provide high-resolution prints with excellent color vibrancy and detail. They are commonly used in apparel customization, promotional items, signage, and other applications where durable and visually striking designs are desired.

A gang sheet refers to a sheet of transfer film that contains multiple designs arranged in a strategic layout. It is a cost-effective and efficient method used in various printing processes, including DTF transfers. The purpose of a gang sheet is to maximize material usage and streamline production by allowing multiple designs to be printed simultaneously on a single sheet.

The designs on a gang sheet can vary in size, shape, and quantity, depending on the specific requirements of the printing project. By consolidating multiple designs onto a single sheet, the production process becomes more efficient, reducing material waste and setup time.

Once the designs are printed on the transfer film, each individual design can be cut or separated from the gang sheet for application onto the desired surfaces using a heat press or similar equipment. The gang sheet layout allows for precise positioning and easy handling during the application process.

Gang sheets are particularly useful for bulk printing, customization of apparel and accessories, and optimizing production workflows. They provide a practical solution for maximizing efficiency while maintaining the quality and consistency of the printed designs.

In Photoshop: 

File → New → 22 inches wide x ( insert height wanted )

Resolution 300 Pixels / Inch * Very important so your artwork stays in high quality

Vectorized Artwork is the only way to ensure a clean print.

Hidden pixels in artwork will print out and create white outlines/dots on gang sheets.

To ensure a clean, high quality print, vectorized artwork should be uploaded.

We DO NOT check artwork. Artwork is responsibility of client.

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To press your design using DTF transfers, follow these general pressing instructions:

Set the Heat Press: Preheat your heat press to the recommended temperature for the specific DTF transfer film and ink you are using. Consult the manufacturer's instructions for the appropriate temperature setting.

Prepare the Surface: Ensure that the surface you are applying the DTF transfer to is clean, dry, and free from any wrinkles or debris. Smooth out the fabric or substrate to create a flat surface for the transfer.

Position the Transfer: Place the DTF transfer film with the printed design facing down onto the desired location on the substrate. Double-check the positioning to ensure proper alignment.

Apply Pressure: Close the heat press and apply even pressure across the transfer area. The pressure level may vary depending on the specific DTF transfer film and ink being used. Refer to the manufacturer's guidelines for the recommended pressure setting.

Set the Time: Set the recommended time for heat application based on the transfer film and ink specifications. The duration can vary but is typically around 10 seconds. 

Press the Design: Once the heat press reaches the desired temperature, press the design by lowering the heat platen onto the transfer film. Ensure that the transfer film is fully covered by the heat platen.

Release and Peel: After the designated press time has elapsed, carefully lift the heat press platen and promptly peel off the transfer film while it is still warm. Follow the instructions provided by the transfer manufacturer regarding hot or cold peeling.

Cooling and Quality Check: Allow the substrate and transferred design to cool down completely before handling. Once cooled, inspect the transferred design for adherence, color vibrancy, and overall quality.

These pressing instructions provide a general guideline, but it's important to note that specific pressing parameters may vary depending on the transfer film, ink, and heat press equipment being used. Always refer to the manufacturer's instructions and follow their recommended settings and procedures for the best results.